The Roof Over Your Profit Margin
It might sound trivial next to powertrain tech or connected car software, but roof accessories—from racks to retrofitted sunroofs—can have a serious knock-on effect for motorists and the motor trade alike. In a climate where every mile per gallon and every insurance premium counts, the impact of these seemingly minor additions can be more than cosmetic.
For UK motorists and those in the industry serving them, understanding the technical and financial implications of roof accessories is vital. From increased fuel consumption to invalidated insurance claims, the reality is clear: what’s on the roof can hit the bottom line.
Fuel Efficiency and the Drag Dilemma
Let’s start with the physics. Any external modification to a car’s aerodynamics has the potential to create drag, and few additions are as impactful as roof racks.
According to a study by the US Department of Energy’s Oak Ridge National Laboratory—frequently cited in both UK and EU fuel economy research—an empty roof rack can reduce fuel economy by up to 15% at motorway speeds. This figure jumps even higher when the rack is loaded.
That means a typical petrol vehicle that normally averages 40 mpg could see this drop to 34 mpg or less just by having an unused rack up top. And for EVs? The story isn’t any better.
Electric vehicles like the Tesla Model 3 and Kia EV6 rely heavily on aerodynamic efficiency to deliver maximum range. Adding a roof box or rack can slice as much as 30–50 miles off a single charge on long journeys. That’s a crucial figure for fleet operators or drivers using EVs for daily commutes.
From a trade perspective, this is a valuable conversation to have with customers. Sales staff, aftermarket fitters, and service advisors need to offer more than just compatibility—they must offer context. If a customer wants both maximum range and a roof box, they deserve the full picture.
Insurance Complications and Disclosure
Now let’s talk insurance. It’s easy to forget that roof accessories, particularly aftermarket or retrofitted sunroofs, are considered modifications in the eyes of many UK insurers.
Failure to disclose such changes can be costly. Insurers may argue that non-factory sunroofs alter the structural integrity of a vehicle, especially on models where side curtain airbags or crumple zones are integrated into the roof design.
Admiral, Direct Line and LV= all explicitly mention that undeclared modifications—including sunroofs, body kits, or roof-mounted accessories—can lead to denied claims.
And this doesn’t just affect private motorists. For fleets, taxis, or commercial vans, a simple oversight in accessory disclosure could void entire fleet policies. That’s a risk no business wants to take.

Retail and Workshop Realities
In the showroom or service bay, roof accessories present a mix of opportunities and pitfalls.
Retailers: There’s strong upsell potential with OEM-approved roof racks, cross bars, and load systems. These are high-margin items, and bundling them into new car deals or aftermarket sales packages is a well-trodden path.
But beware the DIY market. Cheap online roof racks often lack proper homologation for specific models and may not be crash-tested. If a customer buys one and it fails, it’s your advice they might recall—rightly or wrongly.
Workshops: Installation of aftermarket sunroofs remains legal in the UK, but it’s fraught with liability concerns. Misalignment, water ingress, and loss of rigidity are all potential issues. Moreover, modern vehicles are increasingly fitted with integrated roof airbags, panoramic structural frames, and sunload sensors. Tampering with this tech can result in system failures or MOT fails.
Professional installers should always:
- Provide installation certificates
- Advise on insurance disclosure
- Check compatibility with ADAS and curtain airbag systems
Residual Value and Trade-In Impact
In the used market, roof accessories are rarely a bonus. That Thule roof box or custom-cut sunroof might have sentimental value to the seller, but to the trade buyer or auction house, it’s often seen as a risk.
CAP HPI and Glass’s Guide both confirm that non-OEM roof mods can lead to a slight depreciation or, at best, neutral value. Why? Because accessories age, corrode, or simply don’t appeal to the next buyer.
If installed poorly or without documentation, sunroofs in particular are red flags during appraisal. Trade buyers often factor in potential repair or replacement costs during valuation. So while a sunroof might have added appeal to the original buyer, it can backfire at resale.
A Role for the Trade
This is not a scare story; it’s a call to be proactive.
Roof accessories aren’t going away. If anything, the rise of lifestyle marketing in car sales—think camping, kayaking, cycling—means roof rails and racks are more popular than ever. The key is in how the trade manages them.
Here’s what dealerships, suppliers and service centres can do:
- Educate buyers: Make aerodynamics and fuel cost part of the conversation
- Train staff: Ensure technicians and front-of-house staff understand insurance and tech implications
- Document everything: From sunroof installs to cross-bar fittings, always provide paperwork
- Bundle smartly: Package OEM accessories with new car deals, but include info on range and insurance
Being transparent, knowledgeable, and safety-first creates trust—and reduces headaches later.
Conclusion: Above All, Be Clear
Whether it’s an off-the-shelf roof box or a sleek factory-fitted sunroof, anything you put above the beltline can have real consequences for fuel economy, insurance, and resale.
The smart motor trade professional knows it’s not about selling or not selling roof accessories. It’s about selling them properly.
Because in today’s data-driven, margin-sensitive, and highly-regulated market, even a roof rack can become a make-or-break decision.